chrome plating questions on engine valves
When a supplier is saying their valves are chrome plated, would the
chrome be thick enough to be classified as Hard chrome? What chrome
specs are used in that industry? What exactly is 'flash chrome' and is
that enough for sufficient wear abatement?
After a few hours of
running on a new engine (engine assembled by shop), I noticed blue
smoke. One cylinder was fouling a plug. I cut open the oil filter and
noticed many chrome flakes and the only thing chromed in the engine was
the vavles. I pulled the head where the offending, fouled plug was and
noticed immense wear in its cylinder. I disassembled that head and the
intake valves had very abraded areas (no chrome) the valve stems had a
nice step where they were riding in the guides.
The heads were
rebuilt, not new using the original guides as the shop said the
clearances were "on the loose side but still within spec."
Not all the valves(globle valve) were as bad as the intakes but wear was evident - remember, the engine had only hours on it.
I
cross sectioned some of the valves (and some extra I had) to look at
the micro-hardness of the chrome and the substrate. Not enough chrome
on any to do a micro-hardness test, about 0.1 mils in average thickness
though. The substrate micro-hardness had a gradient of ~47 Rc on the
edges to ~36 Rc in the center - multiple indentations from the center
out. Also, on the extra un-run valves I had, under 200X there were pits
of chrome missing - an indication of poor adhesion?
This is outside
of my element so I seek your advice here. It seems that the heat treat
was bad and the chrome process was bad also. What do you guys think?
I use ASTM B 650 for a hard chrome spec. You can also use SAE AMS 2406 but it's a bit overkill. It's up to you to decide how much you need. For my applications I usually use 5 to 8 microns, 2 to 3 times what you measured.
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